Roll Forming & Custom Metal Fabrication
At Formasters, we specialize in custom roll forming solutions for manufacturers who need precision, consistency, and efficiency at scale. Roll forming is a continuous metal fabrication process that transforms flat sheet metal into uniform, high-strength components using a series of progressive forming stations.
This process is ideal for producing long-length parts with tight tolerances, making it a cost-effective solution for high-volume production runs.
Why Choose Roll Forming?
Roll forming offers several advantages over traditional metal fabrication methods:
• Consistent, uniform shapes across long lengths
• Tight tolerances with repeatable accuracy
• Improved strength through the forming process
• Clean finishes with minimal secondary processing
• Lower cost per part for high-volume production
Pre-Punched Roll Forming Capabilities
Formasters provides in-line pre-punching and roll forming, allowing for complex hole patterns, slots, and cutouts to be added before forming begins. This ensures precision placement and eliminates the need for additional secondary operations.
Once pre-punched, the material moves directly through the roll forming process and is cut to exact lengths with computer-controlled accuracy. This streamlined approach reduces production time and increases overall efficiency.
Custom Roll Formed Products
We manufacture a wide range of roll formed components, including:
• Channels
• Angles
• Moldings
• Custom profiles designed to your specifications
Secondary Services
To support your full production needs, we also offer:
• Secondary forming and bending
• Welding and fabrication
• Powder coating and painting
• Plating and finishing services
